CUSTOM DESIGN

TOMAR CUSTOM DESIGN

Strobe & LED Solutions that outshine the rest

TOMAR Custom develops and delivers cost effective Strobe or LED lighting solutions to meet your unique requirements. TOMAR Custom can modify an existing TOMAR product to meet your TOMAR LED lighting modules.specifications, integrate existing TOMAR component building blocks into your existing product, or leverage TOMAR intellectual property, design capability, and manufacturing expertise to create a completely new lighting solution. TOMAR Custom design often draws on its 50 year experience to provide design services free of charge with a production commitment.

The TOMAR Custom Design

Our TOMAR product realization team includes Electrical, Software, Mechanical, Optical, & Manufacturing Engineers
ELECTRICAL ENGINEERING

Electrical Engineering

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Designs circuits to meet electrical function requirements with a safe design margin. Circuits are designed, simulated and tested via computer using Altium PCB Design suite, MATLAB and LTspice. Hardware versions of these designs are verified on the engineering test bench, and using environmental chambers and a screen room for RFI/EMI measurements.

MECHANICAL ENGINEERING

Mechanical Engineering

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Develops robust product packaging and assembly solutions for physical, structural and application environment requirements. Computer tools such as Solidworks design and simulation allow complete design analysis during development. Our 3D laser scanner facilitates custom fit solutions for a variety of existing hardware applications.

OPTICAL ENGINEERING

Optical Engineering

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Creates and simulates approaches for specific optical outputs, using optical design and ray trace software. Optical designs are incorporated into product part design, and optical output is measured physically to ensure that the physical parts create the desired result.

THERMAL ANALYSIS

Thermal Analysis

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Ensures that both circuit designs and physical product designs meet customer product and environmental requirements. Computer simulations and thermal chamber testing allow repeated testing and verification to optimize safe thermal conditions.

SOFTWARE DEVELOPMENT

Software Development

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Designs and writes the embedded instructions that drive product functionality. Creative approaches are developed and tested in parallel with hardware design, and are maintained and managed over the life of the product.

TOMAR Custom excels at working closely with OEM partners throughout the product realization process to create and manufacture the perfect Strobe or LED lighting solution for their applications. We create unique solutions using our expertise in OpticalMechanical, Thermal, Electrical, and Software development. With this focused, multidisciplinary approach TOMAR Custom adds value to any product offering from the simplest light to the most complex system or integration need.  Let TOMAR Custom help your product outshine the rest!

Custom OEM Product Examples:

Code Blue
Lift Truck
Truck Alert
Turn-Key Video Tolling
Code Blue

Code Blue

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Code Blue, a company that manufactures emergency communication kiosks for parking facilities and other public places, approached TOMAR to develop a glowing blue light that calls attention to the kiosk at night. When the kiosk’s phone is used to contact law enforcement, the blue light flashes to draw the responding officer to the call location.

TOMAR originally designed and manufactured a version of the product utilizing fluorescent and xenon strobe technology. In 2007, the electrical, mechanical, thermal, and optical design was converted to LED technology and UL listing was obtained. Since the recent LED conversion, approximately 6,500 units have been shipped on a reliable just-in-time basis.

www.codeblue.com

Lift Truck

Lift Truck

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.TOMAR designed and manufactures a custom power supply and strobe lamp assembly for a new more stylish vehicle for a major US material handling machinery manufacturer. The design work included the electrical, mechanical, and optical design as well as obtaining and maintaining UL component recognition.

Originally based on gaseous discharge light sources, TOMAR proactively helped move our partner to an LED based, drop-in solution, as technology changes led to a more economical and profitable solution for all partners.

Over this multi-decade partnership, TOMAR has designed several new solutions and delivered over a quarter million devices providing reliable day-in and day-out, just-in-time supply of electronic and mechanical modules to a vehicle OEM.

Truck Alert

VTRCORP

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.Tomar developed a The R14-DECEL® light, a patented deceleration sensing LED alert light that operates independent of the vehicles braking system. The R14-DECEL uses a 3 axis linear accelerometer as an inertia sensor to continuously monitor a vehicles acceleration and will activate when a reduction in forward velocity occurs. Once equilibrium has been achieved, the light deactivates. The design, which holds several innovative design patents, is based on the well-established RECT-14LS emergency warning light and integrates deceleration technology developed by VTRCORP.

VTRCORP was a company with patented software technology looking for a suitable LED light to complete the product. They were introduced to our RECT-14 product through a Tomar distributor. They liked the quality and performance of the RECT-14 and thought that combining our light and their software would be a perfect for their needs.

Turn-Key Video Tolling

Video Tolling

, CUSTOM DESIGN, TOMAR Electronics Inc., TOMAR Electronics Inc.A major builder and operator of turn-key video tolling and enforcement installations needed to solve a problem. How to nearly 100% reliably capture diverse vehicle license plates, from all 50 US states, with enough clarity to capture the plate numbers using optical character recognition from a gantry above the roadway, on vehicles traveling up to 120 mph.

TOMAR collaborated with this partner to adapt our proven technology base to the task. A high-speed, powerful, redundant, flash illumination system was designed to permit real-time stop-motion photography of the moving vehicles’ plates. Manufactured in TOMAR’s ISO9001 certified production facility the resultant solution is in service on thousands of lanes of video ETC across America.

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